FACULTY OF ENGINEERING
Department of Mechanical Engineering
ME 204 | Course Introduction and Application Information
Course Name |
Manufacturing Technologies
|
Code
|
Semester
|
Theory
(hour/week) |
Application/Lab
(hour/week) |
Local Credits
|
ECTS
|
ME 204
|
Spring
|
2
|
2
|
3
|
6
|
Prerequisites |
None
|
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Course Language |
English
|
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Course Type |
Required
|
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Course Level |
First Cycle
|
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Mode of Delivery | - | |||||
Teaching Methods and Techniques of the Course | Problem SolvingApplication: Experiment / Laboratory / WorkshopLecture / Presentation | |||||
Course Coordinator | ||||||
Course Lecturer(s) | ||||||
Assistant(s) | - |
Course Objectives | This course aims to introduce students basic manufacturing technologies, differences between various production methods, basic concepts of economic production and basic calculations in production processes. |
Learning Outcomes |
The students who succeeded in this course;
|
Course Description | This course covers mechanical properties of metals, powder metallurgy and casting, metal forming processes, metal cutting, non-traditional machining processes, welding, brazing and automation subjects. |
|
Core Courses |
X
|
Major Area Courses | ||
Supportive Courses | ||
Media and Management Skills Courses | ||
Transferable Skill Courses |
WEEKLY SUBJECTS AND RELATED PREPARATION STUDIES
Week | Subjects | Related Preparation |
1 | Introduction | Chapters 1 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
2 | Material Properties | Chapter 2 and 3 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
3 | Powder Metallurgy | Chapter 12 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
4 | Casting | Chapter 11 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
5 | Polymer Processing | Chapter 9 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
6 | Metal Forming; Bulk deformation Processes | Chapter 13 and 14 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
7 | Metal Forming; Bulk and Sheet Metal Forming Processes | Chapter 14 and 15 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
8 | Metal Cutting Theory and Hole Processing Operations | Chapter 18 and 21 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
9 | Turning Operations | Chapter 20 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
10 | Milling Operations | Chapter 22 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
11 | Abrasive Machining | Chapter 23 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
12 | Non-Traditional Machining Processes | Chapter 26 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
13 | Welding and Brazing | Chapters 29, 30, 31, 32 ve 33 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
14 | Automation | Chapters 38 Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, |
15 | Review of the Semester | |
16 | Final Exam |
Course Notes/Textbooks | Materials and Processes in Manufacturing, by E. Paul DeGarmo, J. T. Black, Ronald A. Kohser, Wayne Anderson, 8th Ed., John Wiley & Sons, New York, 1999 (ISBN-10: 047136679X) |
Suggested Readings/Materials | 1. Fundamentals of modern manufacturing, M.P. Groover, 3rd ed., 2007, Wiley 2. Manufacturing Processes for Engineering Materials, S. Kalpakjian, Addison Wesley, 1999, 6th Ed. |
EVALUATION SYSTEM
Semester Activities | Number | Weigthing |
Participation | ||
Laboratory / Application |
1
|
15
|
Field Work | ||
Quizzes / Studio Critiques | ||
Portfolio | ||
Homework / Assignments | ||
Presentation / Jury | ||
Project | ||
Seminar / Workshop | ||
Oral Exams | ||
Midterm |
2
|
45
|
Final Exam |
1
|
40
|
Total |
Weighting of Semester Activities on the Final Grade |
3
|
60
|
Weighting of End-of-Semester Activities on the Final Grade |
1
|
40
|
Total |
ECTS / WORKLOAD TABLE
Semester Activities | Number | Duration (Hours) | Workload |
---|---|---|---|
Theoretical Course Hours (Including exam week: 16 x total hours) |
16
|
2
|
32
|
Laboratory / Application Hours (Including exam week: '.16.' x total hours) |
16
|
2
|
32
|
Study Hours Out of Class |
14
|
3
|
42
|
Field Work |
0
|
||
Quizzes / Studio Critiques |
0
|
||
Portfolio |
0
|
||
Homework / Assignments |
0
|
||
Presentation / Jury |
0
|
||
Project |
0
|
||
Seminar / Workshop |
0
|
||
Oral Exam |
0
|
||
Midterms |
2
|
20
|
40
|
Final Exam |
1
|
34
|
34
|
Total |
180
|
COURSE LEARNING OUTCOMES AND PROGRAM QUALIFICATIONS RELATIONSHIP
#
|
Program Competencies/Outcomes |
* Contribution Level
|
||||
1
|
2
|
3
|
4
|
5
|
||
1 | To have adequate knowledge in Mathematics, Mathematics based physics, statistics and linear algebra and Mechanical Engineering; to be able to use theoretical and applied information in these areas on complex engineering problems. |
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2 | To be able to identify, define, formulate, and solve complex Mechanical Engineering problems; to be able to select and apply proper analysis and modeling methods for this purpose. |
X | ||||
3 | To be able to design a thermal and mechanical system, process, device or product under realistic constraints and conditions, in such a way as to meet the requirements; to be able to apply modern design methods for this purpose. |
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4 | To be able to devise, select, and use modern techniques and tools needed for analysis and solution of complex problems in engineering applications. |
X | ||||
5 | To be able to design and conduct experiments, gather data, analyze and interpret results for investigating complex engineering problems or Mechanical Engineering research topics. |
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6 | To be able to work efficiently in Mechanical Engineering disciplinary and multi-disciplinary teams; to be able to work individually. |
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7 | To be able to communicate effectively in Turkish, both orally and in writing; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions. |
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8 | To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions. |
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9 | To be aware of ethical behavior, professional and ethical responsibility; to have knowledge about standards utilized in engineering applications. |
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10 | To have knowledge about industrial practices such as project management, risk management, and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development. |
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11 | To be able to collect data in the area of Mechanical Engineering, and to be able to communicate with colleagues in a foreign language. |
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12 | To be able to speak a second foreign language at a medium level of fluency efficiently. |
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13 | To recognize the need for lifelong learning; to be able to access information, to be able to stay current with developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechanical Engineering. |
*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest