FACULTY OF ENGINEERING

Department of Mechanical Engineering

ME 422 | Course Introduction and Application Information

Course Name
Manufacturing Engineering
Code
Semester
Theory
(hour/week)
Application/Lab
(hour/week)
Local Credits
ECTS
ME 422
Fall/Spring
3
0
3
5

Prerequisites
  ME 204 To succeed (To get a grade of at least DD)
Course Language
English
Course Type
Elective
Course Level
First Cycle
Mode of Delivery -
Teaching Methods and Techniques of the Course Problem Solving
Lecture / Presentation
Course Coordinator
Course Lecturer(s)
Assistant(s) -
Course Objectives To understand basics of manufacturing engineering such as the effect of material properties on the manufacturing process, metal forming processes, metal cutting theory and economics of metal cutting.
Learning Outcomes The students who succeeded in this course;
  • explain the effect of material properties on the manufacturing,
  • analyze metal forming processes,
  • model the metal cutting processes,
  • model metal chip removal processes
  • analyze metal cutting economy
Course Description The main topics included in this course are strain hardening properties of metals, theory of metal forming, formability, bulk deformation processes, sheet metal forming processes, theory of metal cutting; cutting forces and energy requirement, tool life, machinability, tool materials, cutting fluids, surface quality, and machining economics.

 



Course Category

Core Courses
Major Area Courses
X
Supportive Courses
Media and Management Skills Courses
Transferable Skill Courses

 

WEEKLY SUBJECTS AND RELATED PREPARATION STUDIES

Week Subjects Related Preparation
1 Material properties Chapter 2; Groover M.P. , “Principles of Modern Manufacturing-SI Version
2 Material properties Chapter 3; Groover M.P. , “Principles of Modern Manufacturing-SI Version
3 Bulk Deformation Processes: forces and energy requirement Chapter 4; Schey, John A., "Introduction to Manufacturing Processes"
4 Bulk Deformation Processes: forging Chapter 4; Schey, John A., "Introduction to Manufacturing Processes"
5 Bulk Deformation Processes: extrusion and drawing Chapter 4; Schey, John A., "Introduction to Manufacturing Processes"
6 Bulk Deformation Processes: rolling Chapter 4; Schey, John A., "Introduction to Manufacturing Processes"
7 Sheet Metal Forming: shearing Chapter 5; Schey, John A., "Introduction to Manufacturing Processes
8 Sheet Metal Forming: bending Chapter 5; Schey, John A., "Introduction to Manufacturing Processes
9 Sheet Metal Forming: drawing Chapter 5; Schey, John A., "Introduction to Manufacturing Processes
10 Metal Cutting: cutting forces and energy requirement Chapter 8; Schey, John A., "Introduction to Manufacturing Processes
11 Metal Cutting: tool life Chapter 8; Schey, John A., "Introduction to Manufacturing Processes
12 Metal Cutting: cutting tool materials Chapter 8; Schey, John A., "Introduction to Manufacturing Processes
13 Metal Cutting: cutting fluids and surface quality Chapter 8; Schey, John A., "Introduction to Manufacturing Processes
14 Metal Cutting: Machining economics Chapter 20; Groover M.P. , “Principles of Modern Manufacturing-SI Version.
15 Review
16 Final

 

Course Notes/Textbooks

Schey, John A., "Introduction to Manufacturing Processes", McGraw Hill, 3rd Edition, 1998, ISBN 0-07-055279-7

Groover M.P. , “Principles of Modern Manufacturing-SI Version”, John Wiley, 4th Edition, 2011. ISBN 978-1-119-24912-2

Suggested Readings/Materials

 

EVALUATION SYSTEM

Semester Activities Number Weigthing
Participation
Laboratory / Application
Field Work
Quizzes / Studio Critiques
Portfolio
Homework / Assignments
Presentation / Jury
Project
Seminar / Workshop
Oral Exams
Midterm
2
60
Final Exam
1
40
Total

Weighting of Semester Activities on the Final Grade
2
60
Weighting of End-of-Semester Activities on the Final Grade
1
40
Total

ECTS / WORKLOAD TABLE

Semester Activities Number Duration (Hours) Workload
Theoretical Course Hours
(Including exam week: 16 x total hours)
16
3
48
Laboratory / Application Hours
(Including exam week: '.16.' x total hours)
16
0
Study Hours Out of Class
14
3
42
Field Work
0
Quizzes / Studio Critiques
0
Portfolio
0
Homework / Assignments
0
Presentation / Jury
0
Project
0
Seminar / Workshop
0
Oral Exam
0
Midterms
2
15
30
Final Exam
1
30
30
    Total
150

 

COURSE LEARNING OUTCOMES AND PROGRAM QUALIFICATIONS RELATIONSHIP

#
Program Competencies/Outcomes
* Contribution Level
1
2
3
4
5
1

To have adequate knowledge in Mathematics, Mathematics based physics, statistics and linear algebra and Mechanical Engineering; to be able to use theoretical and applied information in these areas on complex engineering problems.

2

To be able to identify, define, formulate, and solve complex Mechanical Engineering problems; to be able to select and apply proper analysis and modeling methods for this purpose.

X
3

To be able to design a thermal and mechanical system, process, device or product under realistic constraints and conditions, in such a way as to meet the requirements; to be able to apply modern design methods for this purpose.

4

To be able to devise, select, and use modern techniques and tools needed for analysis and solution of complex problems in engineering applications.

X
5

To be able to design and conduct experiments, gather data, analyze and interpret results for investigating complex engineering problems or Mechanical Engineering research topics.

X
6

To be able to work efficiently in Mechanical Engineering disciplinary and multi-disciplinary teams; to be able to work individually.

7

To be able to communicate effectively in Turkish, both orally and in writing; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions.

8

To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions.

9

To be aware of ethical behavior, professional and ethical responsibility; to have knowledge about standards utilized in engineering applications.

10

To have knowledge about industrial practices such as project management, risk management, and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development.

11

To be able to collect data in the area of Mechanical Engineering, and to be able to communicate with colleagues in a foreign language.

12

To be able to speak a second foreign language at a medium level of fluency efficiently.

13

To recognize the need for lifelong learning; to be able to access information, to be able to stay current with developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechanical Engineering.

X

*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest

 


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